Bps K600 Continuous Casting Mold Breakout System - China

BPS-K600 Continuous Casting Mold Breakout System Overview: The BPS-K600 continuous casting mould breakout prediction system is developed by Wuhan CenterRise M&C Measuring Co., Ltd. It adopts artificial neural network and combines with traditional artificial intelligence and information processing technology to overcome the defects of traditional logic-based prediction models.

It has the functions of self-adaptation, self-organization and real-time learning.

The breakout prediction system has an optimized industrial network structure.

According to the distribution and change rules of the temperature field of the mold, it can track and respond to the breakout process in real time.

It can learn and judge by itself, and provide early warning information for on-site operations.

It can effectively prevent the occurrence of breakout accidents, greatly reducing the cost and improving the safety factor of continuous casting.

The system is suitable for all kinds of continuous casting machines such as square billet, round billet, rectangular billet and slab.

The composition of the system Thermocouple: according to the on-site conditions of the mold, water tank, bolts and mold frame to desgin Front-end acquisition system: Multi-module acquisition chain, industrial Ethernet interface, high-speed embedded processing module Working platform: Real-time display of mold temperature field status, online analysis and prediction of mold breakout Server: Data exchange and storage management, reporting and printing system, with data analysis and self-learning functions The Main technical parameters Data sampling: the sampling frequency of K-type/T-type thermocouple can up to 10HZ Accuracy of temperature measurement: ±0.25℃ Support communication protocol: Industrial Ethernet (TCP/IP), PROFIBUS-DP, CANopen Executive standard: DE0411 Standard Class III/1EC584/IEC1515 Transmission speed: 100M/bps The composition of the software Online monitoring software for breakout prediction Offline query software for breakout prediction Data recovery and self-learning software packages Data acquisition and monitoring software The software package of mold thermal status display The functions of the system Real-time data acquisition, data analysis and judgment

Automatic selection of steel grade’s alarm parameters

Real-time dynamic picture monitoring

Prediction alarm and information display of breakout signs

Automatic deceleration after alarm

Historical data storage and historical trend graph display

Automatic report generation and printing

Alarm prediction and pattern recognition of unknown steel grades by neural network

Dynamic real-time temperature profile prediction

Mould heat flow field display The features of the system 1 - Reasonable design of temperature measurement point and professional protection front-end acquisition system, and complete installation and calibration tool components.

2 - The system has strong adaptability and can meet the transformation of various structural continuous casting machines.

3 - High-speed data communication, using industrial network to form an independent local area network for each workstation and server.

It can realize high-speed data transmission of alarm files, alarm parameters, and other databases.

4 - The combination of artificial neural network and intelligent forecasting model improves the accuracy of breakout forecasting.

5 - Historical data storage and historical trend graph display, historical reports, historical alarm legend printing, real-time alarm data printing.

6 - Provide a local area network interface, which can realize the storage and forwarding of alarm files, and the input and output of offline alarm data.

7 - Remote Web browsing can be achieved according to customer needs.

8 - Can be seamlessly connected with MES-C220 mould expert system.

Company Contact:

• Posted By: Wuhan CenterRise M&C Engineering CO., Ltd.

• Phone: 13995588597

• Address: Building 4, Hengxin Industrial Park, No. 8 Xinhua Avenue, Huangpi District, Wuhan , Hubei , China

• Email:

• Business Description: Wuhan CenterRise M&C Engineering Co., Ltd. is a high-tech enterprise specializing in automation products and engineering.
  
  Our business scope includes the research and development, production and sales of automation systems, devices and various instruments.
  
  We are a comprehensive automation company that designs, implements control systems and provides comprehensive automation systems and process control solutions.
  
  Our company has a high-quality design and R&D team and a professional machining factory, with mature high-tech products and strong technical development and engineering strength, accumulated rich experience in the integration of industrial control systems and information systems.
  
  Our company also cooperates closely with domestic and foreign universities and research institutes.
  
  After years of steady and healthy development, in the fields of industrial automation, building intelligence, and network information, a high-tech enterprise development model has been formed which integrates development and design, system integration, engineering implementation, and complete equipment .
  
  Our company focuses on the research and development of metallurgical measurement and control and automation products, and is committed to the research on key measurement and control of iron and steel metallurgical process automation.
  
  The company's metallurgical measurement and control products cover the entire process of cokemaking, sintering, ironmaking, steelmaking, continuous casting, and steel rolling, and are widely used in major steel mills in China.
  
  In the field of dedicated control, the company develops a series of measurement and control products for related processes, which can independently realize dedicated measurement and control, and can be seamlessly connected with basic automation systems and process automation systems.
  
  It can provide users with comprehensive solutions for system measurement and control and automation.