Table Connectors Producing By Insert Molding Process - China

Why Insert Molding Process?

Insert molding, also known as insert injection molding, is a specialized technique in the plastic injection molding process where pre-fabricated inserts, typically made of metal or other materials, are embedded into a plastic part during the molding process。 This integration allows for the production of components with improved functionality, such as threads or anchoring points for fastening, and enhances the mechanical properties and functionality of the final product。

The process combines different materials, resulting in components that leverage the strengths of both plastics and metals, such as improved durability and usability。 It also reduces the need for secondary assembly processes, ultimately saving time and costs in production。 Case: Small Batch Of Table Connectors Producing

Application Industry: Tools & Equipment

Tolerance(Accur acy): Parts: ±0.1mm(±0.004″)

Manuf acturing Process: Insert Molding Service

Mold Type: Rapid Tooling

Parts Material: PA66+50%GF, Brass

Surface Treatment: None Challenges in Insert Molding for Table Connectors Insert molding is the process of placing a pre-formed insert (such as metal components) into a mold, followed by the injection of plastic to form a unified part.

While ideal for creating sturdy, reliable table connectors, this method posed certain challenges:

1 Thick Sections Leading to Sink Marks: The table connectors had thick sections, increasing the risk of shrinkage, which could lead to dimensional inaccuracies and weakened structural integrity.

2 Maintaining Precision: Ensuring each connector met the exact specifications required stringent control over the molding process.

3 Cost Efficiency for Small Batches: Offering cost-effective solutions for small-batch production without compromising on quality presented an additional challenge.

KingStar Mold’s Solution

1 Advanced Mold Design: Our team of engineers designed custom molds to address sink marks.

By incorporating optimized cooling channels and precise control over the molding parameters, we minimized shrinkage risks and ensured consistent quality across all connectors.

2 High-Quality Materials: We used high-grade, low-shrinkage plastic materials and sourced metal inserts to meet the client’s stringent standards.

This ensured the durability and reliability of the final product.

3 Process Optimization: Rigorous testing allowed us to fine-tune injection parameters such as speed, pressure, and cooling time, ensuring optimal results.

4 Cost-Effective Small Batch Production: Despite the small order size, KingStar Mold’s efficient manufacturing processes allowed us to deliver the required quality at a competitive price, maintaining value for the client.

5 Quality Assurance: Each batch of connectors underwent thorough quality checks, including dimensional accuracy, structural integrity tests, and fit assessments, ensuring they met the client’s exact specifications.

Summary: This partnership lasted for three years, concluding when the project came to an end.

KingStar Mold’s expertise in insert molding and commitment to meeting customer needs has earned us the trust of our clients in producing table connectors.

Whether small-batch or large-scale production is required, we ensure exceptional quality and value.

Company Contact:

• Posted By: KingStar mold

• Phone: +8615995639196

• Address: No. 319, Baisheng Road, Kunshan , Jiangsu , China

• Email:

• Website: https://kingstarmold.com/

• Business Description: Injection Molding Services; Mold Building Services; CNC Machining Services; 3D Printing; CNC Prototyping; Low Volume Production; Mass Production; OEM Service